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AI-driven demand could spark a new global chip shortage, Bain & Company warns

A surge in demand for artificial intelligence (AI) chips and AI-enabled devices could trigger the next global semiconductor shortage, warns consultancy firm Bain & Company.

Following the last major shortage during the COVID-19 pandemic, which disrupted supply chains and fueled demand for consumer electronics, the semiconductor industry now faces new pressure from the rising prominence of AI technologies.

As industries increasingly adopt AI, particularly in smartphones and personal computers, the risk of widespread shortages looms large.

Semiconductor supply chain: AI demand pushing the limits

The growing demand for graphics processing units (GPUs), essential for training large AI models like ChatGPT, is a major factor driving the potential chip shortage.

Nvidia, a leading supplier of GPUs, is seeing soaring demand for its chips, which are used in data centers to power AI technologies.

Additionally, AI-enabled devices such as smartphones and laptops are pushing the boundaries of the semiconductor supply chain.

Companies like Qualcomm and Samsung are heavily investing in these devices, which are designed to run AI applications locally.

However, the semiconductor industry may not be equipped to handle the rapid growth in demand.

Bain & Company’s report highlights that if GPU demand continues to rise, combined with the influx of AI-enabled gadgets, the delicate balance of the semiconductor supply chain could be disrupted.

The report estimates that a 20% increase in demand could be enough to tip the scales, leading to shortages across the supply chain.

The complexity of semiconductor supply chain

The semiconductor industry relies on a highly complex global network of suppliers, manufacturers, and designers.

For instance, while Nvidia designs its GPUs, they are manufactured by Taiwan Semiconductor Manufacturing Company (TSMC), which in turn depends on chipmaking tools from several countries, including the Netherlands.

This intricate supply chain means that even a minor disruption could lead to significant bottlenecks.

Bain’s report underscores that delays in building new manufacturing facilities or shortages of raw materials could exacerbate supply constraints.

The rising demand for AI-powered devices combined with this fragile supply chain increases the risk of a new semiconductor shortage.

Geopolitical factors are adding another layer of complexity to the semiconductor landscape.

As semiconductors are crucial to national security, countries like the US have implemented export restrictions to limit China’s access to advanced chips.

Simultaneously, the US is investing heavily in boosting its domestic semiconductor manufacturing capacity to reduce dependence on foreign suppliers.

Bain’s report suggests that geopolitical tensions, coupled with supply chain decoupling and delays in new factory construction, increase the likelihood of supply disruptions.

The ongoing trade disputes between the US and China, in particular, pose a significant risk to global semiconductor availability, further complicating an already delicate situation.

AI-enabled devices: a cautious market

While AI technology continues to advance rapidly, the consumer market for AI-enabled devices is still cautious.

Companies like Microsoft and Samsung have already introduced products that can run AI applications locally, but it remains unclear how quickly consumers will adopt these innovations.

If consumer uptake is slow, it could ease some pressure on the semiconductor supply chain.

However, given the current strain on the industry, even a modest increase in demand could create vulnerabilities.

If an AI-driven semiconductor shortage materializes, the impact could extend far beyond the consumer electronics market.

Industries such as healthcare, automotive, and telecommunications, which heavily depend on semiconductors for AI applications and other emerging technologies, could also face significant setbacks.

Disruptions in the supply of critical components could slow down technological innovation and economic growth in sectors that rely on AI.

Governments and corporations are already responding to the looming shortage by investing in semiconductor manufacturing capabilities, but it will take time for new factories and supply chains to come online.

In the meantime, the semiconductor industry remains vulnerable to both fluctuating demand and geopolitical instability.

As AI continues to transform industries worldwide, the potential for a semiconductor shortage is becoming increasingly real. Businesses, governments, and consumers must brace for the possibility of another supply chain disruption driven by the relentless growth of AI technologies.

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